Quality vs. Compliance: What is the difference and what are the common pitfalls? November 8, 2019 As a life sciences manufacturer, compliance with industry regulations is a top priority for your quality management team. But does regulatory compliance ensure that a company is meeting its quality objectives? Not necessarily. Not all companies that are compliant have good quality, but companies with good quality are typically compliant. There are five imperatives of quality that every manufacturer must address in order to deliver safe, effective, high quality products to the marketplace quickly and consistently, and compliance is just one of these factors. Product qualityProduct safetyProduct efficacyContinuity of supplyCompliance Even the FDA agrees that compliance alone is not enough. Under its Quality Metrics Program aimed at pharmaceutical manufacturers, its Case for Quality Initiative aimed at medical device manufacturers, and other quality initiatives (e.g. eMDR, UDI), FDA isn’t asking a company to achieve compliance, but rather to prove a commitment to quality throughout all of its processes. While this is the case, 66 percent of life science industry professionals surveyed named compliance as their top quality objective for 2019. A focus on compliance isn’t a bad thing, unless a manufacturer is neglecting its quality performance objectives. Common pitfalls that lead to a compliance/quality imbalance include: Limited budget and headcount: Regulatory inspections are time and labor intensive and compliance failures are costly, so small to mid-sized manufacturers with limited budgets sometimes allocate the majority of resources to compliance-based activities, while failing to invest in other quality areas.Companies with acquisitions: In some cases, established, global life sciences manufacturers encompass a number of smaller, less mature entities or divisions with quality operations, that while compliant, do not meet the parent company’s quality standards.Past compliance issues: Regardless of size, if a company had problems with regulatory agencies in the past it may remain hyper-focused on compliance and unable to see the bigger quality picture. In order to address all five quality imperatives, a manufacturer must have in place processes, systems and metrics to measure them. Those companies that are only measuring whether or not they have complied with a regulation (e.g. How quickly am I resolving complaints?) are ignoring the bigger picture of whether or not their actions are improving the quality of their operations and products (e.g. Did I resolve the complaints and are patients safer as a result of my actions?). Compliance is critical and quality management teams must successfully address it, but it’s not the end game. The ultimate goal of a life sciences manufacturer is to deliver effective and safe products to patients when and where they need them. That means instilling quality throughout the product life cycle, from R&D out through post-market surveillance, and ensuring all stakeholders – internal resources and external suppliers – are making quality a priority in everything that they do. Download the whitepaper Balancing Compliance and Quality for more ways to advance your company’s quality goals. Share via: Twitter LinkedIn Facebook Email
INFOGRAPHIC Automate and Visualize Batch Production | Elevate Efficiency and Quality TrackWise Experion Batch empowers Life Sciences manufacturers with advanced visualization, real-time data integration, and distributed batch control. Optimize productivity, ensure compliance, and maintain product quality with proactive decision-making and real-time alerts. Learn more
BROCHURE TrackWise Experion Batch DCS: Visualize Batch Production Like Never Before TrackWise Experion Batch combines Experion’s distributed control, batch automation, and unique visualization technology for a solution optimized for Pharmaceutical, Biopharmaceuticals, Medical Devices, and other batch applications. Learn more
EBOOK Three Strategies for Better Batch Visualization Discover how advanced batch visualization strategies can transform pharmaceutical manufacturing. Learn techniques to reduce cycle times, optimize efficiency, enhance troubleshooting, and minimize downtime through innovative process visualization solutions. Learn more
WHITE PAPER Leveraging Digitalization to Resolve Cell & Gene Therapy Manufacturing Challenges Life Science organizations are adopting modular facilities to speed up time-to-market and simplify product updates. Discover how modular automation and integrated platforms can optimize production, improve efficiency, and enhance compliance. Learn how to reduce integration time by 30-50% in this insightful whitepaper. Learn more
WHITE PAPER Increasing Manufacturing Flexibility with the Incremental Adoption of a Modular Platform Life Science organizations are adopting modular facilities to speed up time-to-market and simplify product updates. Discover how modular automation and integrated platforms can optimize production, improve efficiency, and enhance compliance. Learn how to reduce integration time by 30-50% in this insightful whitepaper. Learn more
WHITE PAPER Providing Enhanced Manufacturing Data to Contracting Companies: A CDMO Challenge and Opportunity Discover how the growing CMO and CDMO sector, projected to exceed $220 billion by 2023, can leverage data packs to enhance batch reports and critical insights. Learn about a platform-based approach to streamline data capture, meet client demands, and improve manufacturing efficiency. Learn more
WHITE PAPER Modular Automation: The Plug and Produce Opportunity for Life Sciences This whitepaper discusses the benefits of modular automation given the ongoing evolution to modular plants and what the industry dubs plug-and-produce processing. What standards should you be aware of as you make automation investments within the modular plant? How will modular technologies enable integration with component HMIs? What efficiency and cost impact can you expect to achieve? Learn more
WEBINAR Unifying Quality & Manufacturing – the Key to Optimizing Operational value Join industry experts Daniel Matlis, President & Founder of Axendia, Inc., and Steve McCarthy, VP of Industry & Business Development at Honeywell Life Sciences, as they discuss key trends and actionable strategies for unifying digital quality and manufacturing in the Life Sciences industry. Learn more
EVENT 2024 ISPE Pharma 4.0™ and Annex 1 Conference We're at ISPE Italy! Visit our booth to discover how we can help you accelerate your digital transformation journey. Learn more
EVENT BMWS Bio Manufacturing World Summit 2024 Join us at the Biomanufacturing World Summit to discover how our advanced life sciences manufacturing solutions can help enhance operational efficiency. Learn more
EVENT Pharma’s Digital Transformation: Navigating the Value Chain from development to Patient | PDA Italy Discover how a global CDMO drives digital transformation through the digitalization of multiple manufacturing plants using a Manufacturing Execution System. Learn more
ON-DEMAND Revolutionizing Recall Management in Life Sciences Recalls are expensive. They can impact public health and brand’s reputation very quickly. Watch this recent on-demand to learn new ways to address Product Recall challenges. We will discuss new ways an organization can potentially mitigate recall risks as well as how to leverage new innovative solutions to drive a more efficient and effective recall management process. Learn more
BLOG 3 Types of Batch Technologies to Maximize Productivity and Profitability Productivity and profitability: Two words that are constantly at the forefront of every manufacturer’s mind. How can I make my operations, systems, and processes more productive and profitable? What new tools are available to help improve productivity and increase profitability? Learn more
BLOG The Evolution of MES: Why Honeywell’s New Manufacturing Excellence Platform Is a True Game-Changer for Pharmaceutical Manufacturing Manufacturing Excellence Platform takes the concept of a Pharma Manufacturing Execution System to a whole new level. Yes! It is that amazing Learn more
BLOG Honeywell’s Manufacturing Excellence Platform: Shaping the Future of Life Sciences Today Honeywell continues to push the boundaries with the recently launched Manufacturing Excellence Platform. As mentioned in our previous... Learn more