TrackWise Experion® Batch

A Comprehensive DCS for Automating and Visualizing Batch Production

Manufacturers are being asked to produce more—and deliver higher quality—with fewer resources.

Companies of all sizes are exploring how to increase efficiency and reduce costs associated with their batch applications.

Experion® Batch combines Experion’s distributed control, batch automation, and unique visualization technology for a solution optimized for Pharmaceutical, Biopharmaceuticals, Medical Devices, and other batch applications. Increase operational efficiencies and throughput, bridge operator skills gaps, and ensure repeatable quality.

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Addressing Key Challenges in Life Sciences Manufacturing

Legacy Systems and Manual Processes

Meet stringent regulatory standards, including 21 CFR Part 11, with built-in features for secure audit trails, electronic batch records, and data integrity protocols.

cGMP and Regulatory Compliance

Replace outdated processes with integrated DCS and SCADA systems, improving operational efficiency through seamless automation and recipe standardization.

Traceability and Data Integrity

Securely capture, store, and analyze historical data in real-time, enabling traceable batch operations and compliance with regulatory audits.

Optimizing Batch Operations for Life Sciences Excellence

Harnessing real-time data and automation to enhance quality and throughput.

Batch Experion Visualization at Manufacturing Site

Patent-Pending Batch Visualization

Advanced visual analytics provide intuitive, time-based visualization, enabling operators to foresee delays and upcoming tasks. This feature increases productivity, particularly in environments with stringent quality controls and regulatory requirements.

Real-Time CPP Alerts and Batch Comparison

Integrated real-time monitoring and alerts help detect critical process parameter deviations early, enabling prompt action. This is essential for life sciences where maintaining product quality and regulatory compliance is critical.

Manufacturing Professional Batch Analysis

Embedded SCADA and Historian Integration

Leverage SCADA systems and an integrated historian to collect, store, and analyze real-time production data, driving faster, data-backed decision-making.

Manufacturing professional batch sorting

ISA-88-Compliant Batch and Recipe Management

Automate batch processing and recipe execution based on the ISA-88 standard, reducing engineering complexity and improving consistency in batch quality.

Modular System Architecture for Scalability

Utilize a flexible, modular design that supports multi-site operations and adapts to evolving production demands, ensuring long-term scalability.

Streamlining Operations with Intuitive Features

Designed to simplify processes, reduce downtime, and enhance operator productivity.

Accelerated Validation and Tech Transfer

Reduce time-to-market for new products by streamlining validation processes and improving the efficiency of technology transfer initiatives.

Real-Time Process Optimization

Improve process reliability and uptime by leveraging advanced redundancy systems that eliminate points of failure and enhance system availability.

Automated Event Logging for Compliance

Automatically capture critical events across systems, ensuring that regulatory documentation and analysis are always accurate and accessible.

Embedded Batch History

Integrated batch history and golden batch comparison enable consistent quality analysis across batches.

Unlock seamless synergy between
TrackWise Manufacturing and Quality

Connecting AI-enabled quality management with real-time batch data for proactive decision-making.

Quality professional accessing AI summarized data while in a lab

The increasing complexity in life sciences has prompted a shift towards digital transformation. Quality anomalies, which can delay product releases for hours, are often due to manual data transfers and lack of real-time insights.

The integration of TrackWise Digital QMS with Honeywell’s Experion enables a connected, real-time approach to batch automation and quality management, improving compliance, reducing operational risks, and maintaining supply chain continuity.

Real-Time CPP Alerts and Corrective Action Guidance: Early detection of manufacturing anomalies prevents quality violations, ensuring higher product quality and faster decisions.
Process Context for Quality Investigations: Integrated data from batch operations and quality management systems streamlines investigations, improving operational efficiency and reducing downtime

DOWNLOAD WHITE PAPER: Enabling Quality by Design